仿生鲨鱼皮微织构刀具铣削GH4169镍基高温合金的性能研究
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湖南科技大学机电工程学院,湘潭 411201

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TG714

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国家自然科学基金(52075168);湖南省教育厅重点项目(22A0331);湖南省研究生科研创新项目(CX20221051)


Performance Study of Micro-textured Cutting Tools With Biomimetic Shark Skin Pattern in Milling GH4169 Nickel-based Superalloy
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School of Mechanical Engineering, Hunan University of Science and Technology,Xiangtan 411201

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    摘要:

    为提高GH4169铣削表面质量,通过设计仿生鲨鱼皮微织构刀具进行干切削试验,研究了铣削参数对铣削力、切削变形系数和表面粗糙度的影响规律。结果表明:相较于无织构刀具和直线型微织构刀具,仿生鲨鱼皮微织构刀具对铣削力的降低效果最高,可达31%,且铣削力随切削速度的增加呈先减小后增大的趋势;仿生鲨鱼皮微织构刀具的切屑变形系数最大,拥有良好的断屑能力;采用仿生鲨鱼皮微织构刀具,工件已加工表面粗糙度随铣削速度的降低和每齿进给量的增大而减小,铣削深度对工件已加工表面粗糙度的影响呈现先降低后上升的趋势。通过分析不同织构类型刀具和铣削参数对GH4169高温合金已加工表面粗糙度的影响,铣削速度为200 m/min、每齿进给量为0.1 mm/z、铣削深度为1.8 mm时,工件铣削表面质量最佳。

    Abstract:

    In order to improve the milling surface quality of GH4169, dry cutting experiments were conducted by designing biomimetic shark skin micro-textured tools to study the effects of milling parameters on cutting force, cutting deformation coefficient, and surface roughness. The results show that, compared to non-textured tools and linear micro-textured tools, the biomimetic shark skin micro-textured tools provide the highest reduction in milling force, reaching up to 31%. Furthermore, the cutting force first decreases and then increases with rising cutting speed. At the same time, the cutting deformation coefficient of the biomimetic shark skin micro-textured tools is the largest, indicating good chip breaking capability. For the biomimetic shark skin micro-textured tools, the surface roughness of the machined workpiece decreases with the lower cutting speed and smaller feed per tooth. The influence of milling depth on the surface roughness of the machined workpiece exhibit a trend of initial decrease followed by increase. By analyzing the effects of different textured tool types and milling parameters on the surface roughness of the machined GH4169 superalloy, it is found that the optimal milling surface quality of the workpiece is obtained at a cutting speed of 200 m/min, a feed per tooth of 0.1 mm/z, and a milling depth of 1.8 mm.

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刘俐鹏,牛秋林,沈炜智,戴福朋,王星华.仿生鲨鱼皮微织构刀具铣削GH4169镍基高温合金的性能研究[J].宇航材料工艺,2025,55(6):61-67.

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  • 收稿日期:2023-10-10
  • 最后修改日期:2023-10-31
  • 录用日期:2023-11-01
  • 在线发布日期: 2025-12-29
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