叠片式滑环绝缘隔片半固化成型工艺研究
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上海航天设备制造总厂有限公司,上海 200245

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TB3

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Research of Semi-cured Molding of Laminated Slip Ring Insulation Spacers
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(Shanghai Aerospace Equipment Manufacturing Co.,Ltd.,Shanghai 200245

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    摘要:

    空间柱式导电滑环的制造过程中,环体组件成型质量直接影响滑环的绝缘性能和电传输稳定性。为提升叠片式滑环环体组件在电镀过程中的密封性与绝缘可靠性,本文提出了一种基于绝缘隔片半固化处理的防浸渗工艺。该方法在组件组装前于隔片端面涂覆环氧胶膜并进行半固化处理,通过轴向加载形成预封闭结构。实验设计了专用涂覆工装,系统分析了膜层厚度控制与粘结性能,并通过清洗效率、EDS能谱分析和组件剖切实验验证该技术的有效性。结果表明,该工艺显著提升了组件电镀阶段的密封性能,清洗效率提高约5倍,环间绝缘值稳定提升至1 500 MΩ以上。研究结论认为,绝缘隔片半固化工艺具备良好工艺适应性和推广前景,为高压长寿命空间滑环提供了有效的制造工艺支撑,是一种提高高可靠空间滑环制造质量的有效技术路径。

    Abstract:

    In the manufacturing process of space column conductive slip ring,the molding quality of the ring body assembly affects the insulation performance and electrical transmission stability of the slip ring directly.In order to improve the sealing and insulation reliability of the ring body assembly of the laminated slip ring during the electroplating process,this paper proposes an anti-infiltration process based on semi-curing treatment of insulating spacers.This method includes coating epoxy film on the end surface of the spacer before assembly and performing,and forming a pre-closed structure through axial loading.A special coating tool was designed experimentally,and the film thickness control and bonding performance were systematically analyzed.The effectiveness of the technology was verified by cleaning efficiency,EDS spectrum analysis and component sectioning experiments.The results show that the process significantly improves the sealing performance of the component during the electroplating stage,the cleaning efficiency is increased by about 5 times,and the insulation value between the rings is stably increased to more than 1 500 MΩ. The research conclusion believes that the semi-curing process of insulating spacers has good process adaptability and promotion prospects, provides effective manufacturing process support for high-voltage and long-life space slip rings,and is an effective technical path to improve the manufacturing quality of high-reliability space slip rings.

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施英莹,刘国民,王永松,贺晓斌,赵利顺,周建成.叠片式滑环绝缘隔片半固化成型工艺研究[J].宇航材料工艺,2025,55(S1):87-92.

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历史
  • 收稿日期:2025-05-23
  • 最后修改日期:2025-06-15
  • 录用日期:2025-06-08
  • 在线发布日期: 2025-07-03
  • 出版日期: 2025-06-30
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