轻质承载热控卫星主结构设计及其增材制造研究
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1.上海卫星工程研究所,上海 201109;2.上海交通大学,上海 200240

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V45

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上海市科技计划项目扬帆专项(23YF1444800)


Study on Main Structure Design and Material Increasing Manufacturing of Light Load-bearing Thermal Control Satellite
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Affiliation:

1.Shanghai Institute of Satellite Engineering,Shanghai 201109;2.Shanghai Jiao Tong University,Shanghai 200240

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    摘要:

    针对卫星主结构轻量化、高性能和热控功能的需求,本文从小卫星舱板结构优化、承载热控一体化设计和单机支架结构优化设计等方面进行研究,并通过仿真分析和力学试验进行验证。对激光增材制造卫星主结构舱板进行优化设计,通过采用低密度点阵结构进行轻量化,并将舱板作为一个整体零件直接制造,在减重的同时缩短了小卫星的研制周期;对激光增材制造卫星舱板进行承载热控一体化设计,将热管等热控设计融入舱板中进行结构热控协同的多学科优化设计,得到的一体化舱板大大减少了零部件数量,实现结构热控功能的一体化和轻量化;对激光增材制造卫星主结构开展力学仿真分析和试验验证,卫星主结构应力不超过140 MPa,对于激光增材制造的铝基复合材料屈服强度约为410 MPa,仍有较大安全裕度,表明卫星主结构力学性能可以满足指标要求。研究成果可实现新一代卫星轻量化、高承载和热控等性能及功能的全面提升,直接推动卫星结构制造技术的进步,提高经济和社会效益。

    Abstract:

    In order to meet the requirements of lightweight, high performance and thermal control function of satellite main structure,this paper studies from the aspects of small satellite cabin structure optimization, load-bearing thermal control integrated design and stand-alone support structure optimization design,and verified by simulation analysis and mechanical test.In this paper,the cabin plate of the main structure of the satellite is optimized by using low density lattice structure,and the cabin plate is directly manufactured as a whole part, which reduces the weight and shortens the development cycle of the small satellite at the same time.The bearing thermal control integrated design of the laser reinforced manufacturing satellite cabin plate is carried out,and the thermal control design such as heat pipe is integrated into the cabin plate to carry out the multidisciplinary optimization design of structural thermal control cooperation.the number of parts and components is greatly reduced, and the integration and lightweight of structural thermal control function are realized. The mechanical simulation analysis and experimental verification of the laser reinforced manufacturing satellite main structure show that the stress of the satellite main structure is less than 140 MPa,and the yield strength of the laser reinforced aluminum matrix composite is about 410 MPa,which still has a large safety margin,which shows that the mechanical properties of the satellite main structure can meet the requirements.The research results can achieve the overall improvement of the performance and functions of the new generation of satellites,such as lightweight,high load bearing and thermal control,directly promote the progress of satellite structure manufacturing technology,and improve economic and social benefits.

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肖亚开,郑鸣轩,王倩,陈小果,孔祥宏,吴一.轻质承载热控卫星主结构设计及其增材制造研究[J].宇航材料工艺,2025,55(S1):73-78.

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历史
  • 收稿日期:2025-05-19
  • 最后修改日期:2025-06-14
  • 录用日期:2025-06-05
  • 在线发布日期: 2025-07-03
  • 出版日期: 2025-06-30
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