纤维金属层板矩形盒件拉深成形有限元模拟分析
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南京航空航天大学材料科学与技术学院,南京 211106

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TB3;TG4;TP29

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国家自然科学基金(52175329,52203140)


Finite Element Analysis of Deep Drawing Process for Fiber Metal Laminates Rectangular Box Components
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College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics,Nanjing 211106

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    摘要:

    纤维金属层板凭借高比强度、高比模量及优异抗疲劳性能,在航空航天领域具有广阔应用前景,但成形过程中存在的金属断裂、纤维屈曲及层间分层等缺陷制约了大规模应用。本研究聚焦于纤维金属层板的成形性能,以TA2/CF/PEEK层板为研究对象,采用有限元仿真方法模拟矩形盒件的拉深过程,揭示了拉深过程的成形机理。研究发现当纤维铺层取向为(-45/45/-45/45°)时,成形件呈现出较为均匀的应变分布特征,其胶膜层的应力集中效应较其他取向明显减弱;各组分极限减薄率最小,且厚度分布均匀性均处于最优水平。同时结合拉深实验验证了仿真结果的可靠性,证实该铺层方案可有效提升矩形盒件成形质量,为纤维金属层板结构优化设计提供理论了依据。

    Abstract:

    Fiber metal laminates (FMLs) exhibit broad application prospects in the aerospace field due to their high specific strength, specific modulus, and excellent fatigue resistance.However,defects such as metal fracture, fiber buckling, and interlayer delamination during forming processes hinder their large-scale applications. This study focuses on the forming performance of FMLs, using TA2/CF/PEEK laminates as the research object. The deep drawing process of rectangular box components was simulated via finite element analysis to elucidate the forming mechanism. The results indicate that a symmetric fiber orientation of (-45/45/-45/45°) achieves superior forming quality: the strain distribution becomes more homogeneous, the stress concentration effect in the adhesive layer is significantly reduced compared to other orientations,and the minimum limiting thinning rate for all components and the optimal uniformity of thickness distribution.Experimental validation confirms the reliability of the simulation results, demonstrating that this layup design effectively enhances the forming quality of rectangular box components. The findings provide a theoretical basis for optimizing the structural design of fiber metal laminates.

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齐浩达,于航,赵召,彭盛祥,张浩然,潘蕾.纤维金属层板矩形盒件拉深成形有限元模拟分析[J].宇航材料工艺,2025,55(S1):25-33.

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  • 收稿日期:2025-05-19
  • 最后修改日期:2025-06-14
  • 录用日期:2025-05-30
  • 在线发布日期: 2025-07-03
  • 出版日期: 2025-06-30
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