模具结构和工艺参数对大芯数细长型连接器翘曲的影响
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1.中国航天宇航元器件工程中心,北京 100094;2.中航光电科技股份有限公司,洛阳 471003

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V46

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国产大尺寸高密度印制电路连接器基座防翘曲变形工艺及应用技术攻关(1807WR0019)


Influence of Mold Structure and Process Parameters on Warpage of Long and Thin Connectors With a Large Number of Cores
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1.China Aerospace Components Engineering Center,Beijing 100094;2.AVIC Jonhon Optronic Technology Co.,LTD,Luoyang 471003

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    摘要:

    针对大芯数细长型连接器绝缘基座翘曲变形的问题,开展了玻纤增强聚苯硫醚(GFRPPS)绝缘基座成型过程翘曲机理分析,通过Moldflow仿真分析确定了最佳浇口位置和大小,基于成型工艺参数正交试验极差分析,确定了料筒温度、模具温度、注射压力等工艺参数对翘曲变形的影响,经生产验证得出了理论上较优的成型工艺组合参数。结果表明:模具设计时应采用单浇口一端进料的方式,可有效避免翘曲变形;成型过程中料筒温度和注射压力对翘曲变形的影响较大,生产过程中应结合产品的翘曲变形和表面外观状态,确定最优成型工艺参数;模具采用油温加热,通过调整静模和动模的温差,抵消壁厚不均造成的收缩,从而减少翘曲变形。

    Abstract:

    Aiming at the problem of warping deformation of the insulating base of the slender-type connector with a large number of cores,the warping mechanism of the glass fiber reinforced polyphenylene sulfide (GFRPPS) insulating base during the molding process was analyzed.The optimal gate position and size were determined through Moldflow simulation analysis.Based on the range analysis of the orthogonal test of the molding process parameters,the influences of process parameters such as barrel temperature,mold temperature and injection pressure on warping deformation were determined.Through production verification,the theoretically superior combination parameters of the molding process were obtained.The results show that when designing the mold,the feeding method of one end and a single gate should be adopted,which can effectively avoid warping deformation.During the molding process,the barrel temperature and injection pressure have a significant impact on warping deformation.In the production process,the optimal molding process parameters should be determined in combination with the warping deformation and surface appearance state of the product.The mold is heated by oil temperature.By adjusting the temperature difference between the static mold and the moving mold,the shrinkage caused by uneven wall thickness is offset,thereby reducing warping deformation.

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引用本文

张义,张春辉,张磊,韩培培.模具结构和工艺参数对大芯数细长型连接器翘曲的影响[J].宇航材料工艺,2025,55(3):91-96.

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  • 收稿日期:2023-01-16
  • 最后修改日期:2023-06-27
  • 录用日期:2023-07-27
  • 在线发布日期: 2025-06-27
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