基于LCP基板的射频子阵共形一体化制造技术
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上海航天电子通讯设备研究所,上海 201109

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TN454

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Conformal Integrated Manufacturing Technology of RF Subarray Based on LCP Substrate
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Shanghai Aerospace Electronic and Communication Equipment Research Institute, Shanghai 201109

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    摘要:

    为解决共形相控阵雷达中组件与共形天线平台不匹配以及线缆插拔带来的系统不稳定等问题,对基于LCP基板的柔性T/R组件封装技术开展研究。分析了基板层压质量控制及有源芯片埋置方法,通过ANSYS软件仿真了基板不同弯曲角度下的应力分布。结果显示叠加层压辅材后的优化层压过程可以有效去除层间气泡,MMIC埋置的气密性可达7.4×10-7 Pa·m3/s。仿真结果表明在-55~80 ℃的温度循环下,当基板弯曲角度大于10°时,弯曲应力随着弯曲角度的增加迅速增长。当基板弯曲角度小于10°时,T/R共形组件保持优良性能。

    Abstract:

    In the conformal phased array radar, the flexible surface T/R module based on LCP substrate was studied in order to solve the problems such as the mismatching between components and the antenna plane and the system instability caused by the increase of plug and unplug of cable connection. The LCP laminating quality control and the chip embedding was investigated. The assembly stress on LCP multi-layer substrate was analyzed with ANSYS. The results show that optimized lamination process with auxiliary material makes the substrate flat without cavity inside. The air tightness of LCP substrate embedded with MMIC is 7.4×10-7 Pa·m3/s. The simulation results show that the stress increases rapidly between temperature of -55 and 80 degree centigrade when the LCP substrate’s bending angle is greater than 10 degrees. The conformal T/R module remains well performance with LCP substrate bending 10 degrees. The LCP substrate has a good potential in conformal phased array.

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罗燕,丁蕾,周义,陈桂莲,王立春.基于LCP基板的射频子阵共形一体化制造技术[J].宇航材料工艺,2021,51(Z1):35-39.

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  • 收稿日期:2021-08-17
  • 最后修改日期:2021-08-23
  • 录用日期:2021-08-26
  • 在线发布日期: 2021-09-29
  • 出版日期:
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