高体积分数SiCp/Al激光诱导氧化辅助铣削研究
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1.北京卫星制造厂有限公司,北京 100094;2.南京航空航天大学,南京 210016

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TB331

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Laser-induced Oxidation Assisted Milling of High Volume Fraction SiCp/Al in Spacecraft
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1.Beijing Spacecrafts,Beijing 100094;2.Nanjing University of Aeronautics and Astronautics,Nanjing 210016

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    摘要:

    为了解决高体积分数的SiCp/Al复合材料在常规切削加工中存在切削力大、刀具磨损快、表面完整性差等问题。本文针对高体积分数SiCp/Al材料开展激光诱导氧化辅助铣削技术研究,通过激光辐照铣削区域形成易于去除的疏松氧化层提高切削性能,同时开展氧化层调控策略及激光诱导氧化辅助下的铣削参数优化工艺研究,研究不同激光能量密度、辅助气体对氧化层质量的影响及铣削参数优化。结果表明随激光能量密度的增大热影响区宽度和烧蚀沟槽深度随之增加,在氧气辅助下易形成疏松且易于去除氧化层。选取较高的激光能量密度可获得较好的氧化效果,而使用PCD金刚石铣刀,主轴转速为10 000 r/min,在每齿进给量为7.5 μm /s可获得最佳表面质量。

    Abstract:

    In order to solve the problems of large cutting force, fast tool wear and poor surface integrity of SiCp/Al composites with high volume fraction of SiC in conventional machining, in this paper, the laser-induced oxidation assisted milling technology is studied for high volume SiCp/Al materials. The loose oxide layer that is easy to remove is formed in the milling area by laser irradiation to improve the cutting performance. At the same time, the oxide layer control strategy and the milling parameter optimization process assisted by laser-induced oxidation are studied. The influence of auxiliary gas and different laser energy densities on the quality of oxide layer and the optimization of milling parameters are studied. The results show that with the increase of laser energy density, the width of heat affected zone and the depth of ablation groove increase. With the help of oxygen, it is easy to form loose and easy to remove oxide layer. The conclusion shows that with the aid of oxygen, a better oxidation effect can be obtained by selecting a higher laser energy density. With PCD diamond milling cutter, the spindle speed is 10 000 r/min and the feed rate per tooth is 7.5 μm/s can obtain the best surface quality.

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引用本文

赵长喜,郑立彦,张孝辉,张开虎,张子岚,赵国龙.高体积分数SiCp/Al激光诱导氧化辅助铣削研究[J].宇航材料工艺,2021,51(Z1):65-69.

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  • 收稿日期:2021-08-16
  • 最后修改日期:2021-09-01
  • 录用日期:2021-08-26
  • 在线发布日期: 2021-09-29
  • 出版日期:
第十一届航天复合材料成形与加工工艺技术中心交流会 征文通知

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