超高强韧稀土镁合金直筒段锻造成形工艺
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首都航天机械有限公司,北京 100076

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TG319

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Forging Process of Ultra-High Strength and Toughness Rare Earth Magnesium Alloy in Straight Tube Section
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Capital Aerospace Machinery Company,Beijing 100076

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    摘要:

    基于航天型号对超高强韧稀土镁合金构件产品的迫切需求,本文以航天器中的直筒段产品为研究对象,采用近等温锻造挤压成形工艺技术,开展VW84M高强韧稀土镁合金材料的锻造工艺性能研究,分析了直筒段的工艺结构特点,制定了直筒段的锻造成形工艺,通过三维建模、数值模拟技术和成形工艺试验,研究了直筒段的成形过程,分析了坯料的金属流动、温度变化特点,并通过成形工艺试验试制出锻件产品。结果表明,VW84M稀土镁合金在440 ℃的锻造温度时,在合适的挤压速度下具备良好的塑性成形性能,该材料具备实际工程应用能力;数值模拟得到的挤压载荷为64.72 MN,实际挤压载荷为60 MN,相差7.8 %,数值模拟结果与工程试验有较高的结合度;工艺试验得到的直筒锻产品,切、轴向力学性能指标优于预期,抗拉强度不小于340 MPa、屈服强度不小于210 MPa、延伸率不小于6 %的指标值。直筒段产品金属流线分布较为均匀,切向力学性能优于轴向。

    Abstract:

    Based on the urgent demand of aerospace products for super-high strength and toughness rare earth magnesium alloy component, the isothermal forging forming technology was adopted in this paper, the forging process characteristics of VW84M rare earth magnesium alloy were studied. The forging process properties of VW84M high strength and toughness rare earth magnesium alloy were studied, the process structure characteristics of the straight cylinder were analyzed, the forging process of the straight cylinder was established, the forming process of straight cylinder section was studied by three-dimensional modeling, numerical simulation and forming process experiments, the forgings were produced by forming process test. The results showed that VW84M rare earth magnesium alloy has good plastic forming performance at 440 ℃ forging temperature and suitable extrusion speed, and the material has practical engineering application ability.The extrusion load obtained by numerical simulation is 64.72 MN, and the actual extrusion load is 60 MN, with a difference of 7.8%, the shear and axial mechanical properties were better than the requirement with tensile strength not less than 340 MPa, yield strength not less than 210 MPa and elongation not less than 6%.The metal streamline distribution of the straight cylinder is uniform, and the tangential mechanical property is better than the axial one.

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王兵,刘飞,胡婉婷,袁德勇,高欢.超高强韧稀土镁合金直筒段锻造成形工艺[J].宇航材料工艺,2023,53(3):83-87.

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  • 收稿日期:2021-06-05
  • 最后修改日期:2021-07-29
  • 录用日期:2021-08-02
  • 在线发布日期: 2023-06-26
  • 出版日期:
第十一届航天复合材料成形与加工工艺技术中心交流会 征文通知

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